质量确保系统协调性

菲特所提供的压片机的高质量体现在机器、转台和模具之间的完美“协调”。它们具有极强的抗腐蚀性、耐磨性和粘着磨损性。结果:使用寿命长,药片质量高和产量高。

我们提供的是

菲特在高性能制药机械领域拥有70多年的经验,还为客户提供压片工具、加工设备和咨询服务。在整个价值链过程优化的驱动下,机器和工具之间达到了完美匹配。

压片模具
与药片设计一样多样化

无论药片是圆形、特殊形状、带雕刻、曲线还是划线–菲特都拥有满足各种客户需求的理想解决方案。

除了标准化的EU和TSM格式外,菲特还提供自己专门开发的FS®冲头,其头部形状经过了应用优化。例如EU19 FS®,得益于头部形状的优化,,其使用寿命比传统的EU19的寿命提高了50%。

可满足任何要求的中模板和中模

弓形是菲特的专利开发成果。

它们取代了传统的炮塔压模工作台和实际压模本身。转换将产品损失降至最低,实现了更高的产量,并将转换时间缩短70%。

压模具有各种材料和涂层,可根据各自的应用情况进行定制。

Pmax®炮塔产量增加40%

使用Pmax®炮塔进行转换–(尤其是结合FS12®冲头)– 可为您提供全球最高效的压片机。不需要任何大型投资就可使产量增加40%。

工具箱
轻松安全的工具操作

压片工具非常敏感。压片工具使用次数越少,在操作时被损坏的风险就越低。创新的TRI.EASY箱系统允许进行安全的工具运输、存储和清洁。

成功案例

Endurance Test

耐久性测试

菲特的EU19 FS®冲头:现场试验。

Production employees were very surprised when their current set of tableting punches became defunct after only twelve batches while the set of EU19 FS® supplied by Fette Compacting continued providing its service. This is what happened during a field test with a pharmaceutical manufacturer in Germany. And the answer to their differences lies in the tiniest detail.

The pharmaceutical manufacturer used a tablet press from Fette Compacting with a die turret featuring 36 stations for pressing calcium into an oblong-shaped tablet. The material represents a challenge for tableting as it demands high compression forces which, in turn, means increased pressure on the punches used. This was compounded by the fact that the punches were guided through a feather key without turning the punch. This results in a consistent pressure area which further increases wear.

Looking for sturdier punches

In order to optimize production, the company was on the lookout for punches which are less susceptible to wear. A comparison between the conventional EU19 punch and the EU19 FS® offered by Fette Compacting showed impressively what it all comes down to in such a pressure situation: while the standard punch revealed a damaged surface after twelve batches, the EU19 FS® was practically intact despite the same output (see illustration 1). This stability is attributable to the geometry of the punch head.

The advantages of two punch worlds

The EU and TSM punch standards are established in Europe and the USA. In addition to these standards, Fette Compacting has also been offering patented FS® formats for several years which offer longer service and pressure retention times with better running smoothness. With its EU19 FS®, Fette Compacting has applied the FS® structure to the standard format enabling an EU19 punch to be replaced without changing the cams.

Particular geometry

A glance at the particular geometry of the punch head indicates the advantages: in the case of the EU19 FS®, the transition between the contact area and the flat mirror face follows a special polynomial function. This leads to lower resistance upon entry into the flat mirror face. An additional indentation is also integrated in the central head section. Accordingly, the mirror face forms a type of ring face around the center of the punch head and is significantly smaller in size. The lower center does not come into contact with the pressure roller during compression. Furthermore, the transition area from the ring face to the center of the punch has a curvature-constant design which improves its load-bearing capacity. Consequently, there are improved contact conditions between the pressure roller and mirror face, as well as improved stability of the punch structure. The entry area and the indentation also offer reduced friction on the machine and wear parts coming into contact with the punch, e.g. the pressure rollers.

Save time and money

In the case of the manufacturer noted above, output amounted to 67,500 tablets per hour. A batch weighed 900 kg, and twelve batches represented a campaign. As the punches used previously had to be replaced after only one campaign, a more stable punch meant savings both in terms of the costs of spare parts and with fewer operational interruptions.

Tableting tools play a decisive role in tablet quality but are very sensitive when it comes to handling. The TRI.EASY box system offered by Fette Compacting is the first all-in-one solution to cover all of the steps involving tool management. This patent- pending system comprises three types of boxes for punches, dies, and segments. Tools are not only stored and transported with absolute safety, but they can also be cleaned inside these boxes.
Tableting tools play a decisive role in tablet quality but are very sensitive when it comes to handling. The TRI.EASY box system offered by Fette Compacting is the first all-in-one solution to cover all of the steps involving tool management. This patent- pending system comprises three types of boxes for punches, dies, and segments. Tools are not only stored and transported with absolute safety, but they can also be cleaned inside these boxes.
Illustration 1: Comparing the punch surfaces of the EU19 FS® and an EU19 punch after a campaign with twelve batches . Illustration 1: Comparing the punch surfaces of the EU19 FS® and an EU19 punch after a campaign with twelve batches .

了解更多关于压片工具和炮塔的信息

如有任何疑问,请随时与我们联系。我们将携手共同开拓思路,使您的生产更加高效、更具创新、更易盈利。

Global Sales
Fette Compacting GmbH 
Grabauer Str. 24 
21493 Schwarzenbek 
Germany

电话   +49 4151 12 0
电子邮箱   tablet@fette-compacting.com

  • Titel Catalog EU19FS Punch English
    EU19 FS®冲头
    名称 EU19 FS® Punch
    EU19格式,使用寿命更长
    大小 1 MB
    数量 1
    类型 pdf
  • Titel Catalog Tool Box for punches, segments and dies English
    带冲头、弓形和压模的工具箱
    名称 带冲头、弓形和压模的工具箱
    大小 2 MB
    数量 1
    类型 pdf
  • Titel Catalog Tableting Tools English
    压片工具
    名称 压片工具
    大小 2 MB
    数量 1
    类型 pdf
  • Titel Catalog Pmax turret with FS12 punches English
    带FS12®冲头的Pmax®炮塔
    名称 带FS12®冲头的Pmax®炮塔
    大小 387 KB
    数量 1
    类型 pdf